About Processing/Refining
Processing Sites
DRI has identified several locations along the main highway (Hwy 1, Autopista Duarte) and in close proximity to the farms that can serve as processing sites for the feedstock. Though the sites are identified and costs budgeted, DRI will not need to develop them until the second or even third year of Phase 2 production, as there will be insufficient supply to justify such operation.
It is cheaper and more efficient to maintain the transport of fruit / seed to a minimum. Hence, DRI plans to have sites closer to the farms than to the biodiesel facility. For purposes of oil quality, the sooner the oil is expelled from the seed, the better. DRI’s cargo trucks will be kept near the farms and tanker trucks will transport the oils the further distance to the biodiesel facility. The volume of oil versus seed is significantly less.
DRI has the most advanced biodiesel project of its kind in the country, having already secured 20,000ha of farmland. DRI is currently in negotiations for an additional 10,000ha. Also, the company has identified another 100,000ha of suitable land. Per 10 million gallon/year bio-refinery, DRI requires 15,000ha of Jatropha plantations.
Furthermore, DRI has all sites for processing selected (from seed to fuel). The vertically integrated model that DRI is pursuing, keeps the company in control and, hence, also stronger when dealing with potential competitors.
DRI benefits from an early mover position, enjoying strong local relationships with business, social and political communities. It has an 18- to 24-month head start on potential competitors. Several companies have announced intentions to pursue this line of business. However, to date, none of these companies have made progress on the ground to secure access to large tracts of land or large volumes of feedstock. There is only one private venture that has launched an initiative, but it is smaller in scale and the initiative is for its own personal use of the fuel derived. Without access to land or long-term feedstock supply contracts, no investor can risk the investments that are required for plant and equipment. Land has been offered by the government to some, but no work has begun. Others have attempted to acquire land on a lease contract basis, but they have been unable to overcome legal complications - no work has begun.
Working with IDDI, the largest, and most experienced nongovernmental organization in the Dominican Republic, DRI has a solid partner, providing strong social, political and economic viability and credibility. IDDI is the local implementation partner of some of the largest and best known international charities in the world, such as CARE, WorldVision, and Save the Children. It is a professionally run organization with a reputation for honesty and effectiveness, and very strong relationships with the government and multilateral organizations.
While the import of vegetable oils costs about $1.50 – 1.75 per gallon for used vegetable oils and $2.50 – 3.00 per gallon for higher quality oils (such as palm or corn oils), it costs DRI about $1.60/gallon in direct costs to produce Jatropha oil, an oil whose quality is comparable to that of palm or corn oils, but which is not a food source. [Note: Indirect costs for managing and partially financing farmers still to be determined.] Locally, at limited quantities, there is castor oil available at about the same price DRI will manufacture its oil. By producing its own oil, DRI stays in control of its feedstock at consistent quality and price.
If competition were to establish itself in the Dominican, there is enough demand to support multiple competitors. To note, with its 10 million gallon/year plant, DRI will produce only 50 percent of the government’s requirement for biodiesel, obligating the industry to mix fossil diesel with 5% of biodiesel (moving to 10% by a yet to be determined date). With the industry currently using 400 million gallons of fossil diesel annually, the 5%-mandate translates into 19 million gallons of biodiesel. Over and above this, there is ample opportunity to displace fossil diesel, also considering the economy’s steady growth at over 4% per annum.
To protect its position, DRI is in the process of concluding long-term offtake agreements with creditworthy parties, such as Metro Tours (the country’s largest bus company) or Generadora San Felipe (the country’s 3rd largest power plant). Letters of Intent have been put in place with these two potential offtakers.
DRI’s biodiesel will be certified to meet the local standard or, in absence of a local standard, the US or European ASTM standard. While biodiesel may eventually become available on the international market, biodiesel of certified quality has not been available in significant quantities in the Dominican Republic and any quantities of biodiesel imported into the Dominican Republic are likely to be produced on a cost structure similar to or more expensive than a local producer. Also, it is probably fair to assume that local demand in other countries will be increasing, and that it will be more attractive to large producers to satisfy that demand locally than to export and compete on price in a distant market. This is to say that DRI’s biodiesel appears very attractive to local offtakers.
DRI also enjoys tax incentives and benefits, provided by the different laws that apply to the enterprise. DRI will not have to pay tax or duty on vegetable oil imports or on any equipment it imports for capital expenditure. Also, to promote the sale of biodiesel, there are no taxes added to biodiesel fuel at the pump. Any broker of imported fuel would have to add taxes and fees on product and shipping, raising its final price materially.
The Dominican Republic has a high demand for fuel, very limited supply and an expensive and inconsistent, unreliable supply network of import and delivery. DRI answers all these issues for its clients: DRI controls its supply; the company is consistent in its production and delivery; due to DRI being local, it can deliver directly, reliably and consistently.
The Outgrower Model
Under the best of circumstances, outgrower models are tough to put together. It requires a tremendous amount of work on the ground: Traveling to isolated tracts of land, contacting growers, engaging in series of discussions over time, and persuading them that one is a reputable business partner that intends to bring them a credible, profitable business opportunity. Especially because of the perishable nature of the crop, farmers tend to be reluctant to do the necessary work and to make the necessary investment, unless they are confident that a market for their product will exist.
An investor will only make the investment into a bio-refinery if there is a guaranteed supply of feedstock. It has taken DRI time to build and gain that trust. The goodwill that has developed between DRI and the hundred or so farmers that have signed contracts to enter the cooperative was earned on the ground, over time.
Once the pilot plant is up and running, DRI benefits from an “installed base” advantage, documenting to other growers that the company is a trustworthy partner. Consequently, other growers will be more likely to join, realizing that the risks of entering the cooperative are reasonable. Earnings are competitive or better and investment and work required are less for Jatropha compared to other crops.
DRI's program is based on a long standing agricultural model known as the Colonato. The Colonato system is an old system of farming going back many decades, perhaps centuries, used primarily in the sugar cane industry, which is the oldest cash crop in the Dominican Republic. In essence, it is an agreement whereby a landowner contractually agrees to grow crops for a third party under a given set of conditions.
One of the first laws that regulated this ancient practice in the Dominican Republic was Law No. 491 of 1969 or “Ley de Colonato Azucarero”. This law was designed for the tenant farming of sugar cane, and it regulated the relationship between the farmer and the sugar cane mills, including the regulated prices for the sale of sugar cane. Law 491 is no longer in use, but the economic model of the Colonato continues to be applied to this day, not only for sugar cane, but for other crops such as tabacco, banana and okra, to name a few.
In the case of DRI’s Jatropha project, this law can provide viable structure for the contractual relationship between the company and the farmers.
The tenant farming modality law can be used to design a contractual framework where DRI and the farmers enter into an exclusive contract to produce jatropha for DRI. DRI can design the structure in the manner it considers best, but the traditional model is that DRI could provide the farmers with seeds, technical advice, perhaps financing, for the cultivation of the jatropha.
Critical Mass
Like most agricultural production enterprises, for Jatropha to be commercially viable, it must take advantage of large economies of scale and a minimum critical mass. Under these circumstances, individual farmers would be very unlikely to embark on a commercial-scale enterprise on their own. They simply lack the agronomic and business knowledge that would be required, the critical mass to be viable, as well as the access to capital to bring the crop to production. The company, therefore, plays a vital role by bringing the farmers into a cooperative that is the clearing house for technical information and the aggregator of land bringing together the critical mass. The co-operative also provides a crucial service by verifying and clearing title to land, and facilitating loans from a development bank to the farmers. Without DRI, it is unlikely the farmers could secure the financing on their own.
Alignment of Interest with Farmers/Landowners
DRI has been approaching three principal ways of aligning its interests with those of the farmers and landowners: (a) build a farmers’ cooperative run by the farmers for the protection of their interests and needs through strength in numbers and through an organized, legally incorporated entity; (b) provide financing for developing their land at fair terms and conditions, where payback is based on the long-term purchase contracts with DRI; (c) work with the coop, IDDI and the Secretaries of Labor and Agriculture to ensure fair pricing and payments for their product.